أنظمة الفحص Safeline X-ray

X-ray inspection systems effectively detect various dense physical contaminants, including metals, glass, mineral stones, calcified bone, and high-density plastics and rubbers. In addition to identifying physical contaminants, x-ray systems can perform a range of in-line quality control checks for product integrity, such as:

• Mass Measurement: Measuring zoned and gross mass
• Component Verification: Detecting missing or broken parts
• Fill Monitoring and Seal Inspection: Checking fill levels and detecting product trapped within seals
• Package Integrity Inspection: Identifying damaged products or packaging

Industrial x-ray inspection systems are very safe for both products and factory employees due to the extremely low levels of radiation used. The x-rays do not affect product safety, flavor, or texture. X-ray technology is highly regulated and is widely used for product inspection in food, pharmaceutical inspection, and other manufacturing sectors.

For equipment operators, modern x-ray inspection systems are considered safe when used according to recommended safety guidelines. These systems are typically designed with cabinet shielding and safety interlocks to contain radiation within the machine. Contact METTLER TOLEDO for more information about x-ray inspection safety.

X-ray inspection systems can be installed at various stages of production:

• At the Beginning: Inspect incoming raw materials before further processing to detect contaminants early, identify inferior materials for supplier feedback, and prevent downstream equipment damage.
• In the Middle: Place systems at Critical Control Points (CCPs) identified through Hazard Analysis and Critical Control Points (HACCP) to catch and prevent contamination during production.
• At the End: Inspect final packaging to check for foreign materials, product and package integrity, correct mass and fill levels, presence of all components, and damage to external packaging.

As a trusted x-ray inspection system manufacturer, METTLER TOLEDO can assist with purchasing decisions and integrating the inspection system into existing production lines for seamless operation and complete peace of mind.

Industrial x-ray inspection systems enhance production efficiency and support OEE by providing critical performance data for monitoring. METTLER TOLEDO Safeline x-ray inspection systems contribute to OEE through:

• High throughput to maintain production speed
• Reliable and robust equipment design to reduce unplanned downtime
• Fast changeovers and new product set-ups
• In-line Performance Verification Routines (PVRs) without the need to stop production
• Real-time on-screen and remote access to inspection data and statistics

METTLER TOLEDO Safeline is a leading x-ray inspection systems manufacturer with decades of experience inspecting a wide variety of products in food, pharmaceutical, personal care, cosmetics, and other industries. Our systems inspect various packaging types, for example: glass jars, metal cans, plastic bags, unpackaged, and bulk items.

We offer:

• Market-Leading Expertise: Advanced inspection solutions for diverse retail packaging types
• Global Support Network: Worldwide service engineers to maximize system performance
• Full Lifecycle Support: Expert service availability throughout the equipment lifecycle
• Diverse Applications: Specialized inspection for challenging formats like glass in food
• Test Before you Invest: Product testing programs at global test centers, with demos available in-person or virtually

Contact our experts to learn how METTLER TOLEDO Safeline can enhance your product safety and quality through advanced x-ray inspection systems.

The product being manufactured and the most likely type and source of contaminants will help you determine whether an x-ray system or metal detector is the most suitable technology. You should also consider the outcome of an HACCP review. In some cases, using both technologies at different critical control points (CCPs) may be the best option. 

Yes, depending on the product, x-ray inspection technology can inspect products with aluminum foil packaging.

Aluminum is a low-density material and does not significantly impact the inspection or detection of contaminants in products such as ready meals, particularly when the packaging is thin.

If your product uses aluminum foil, we recommend scheduling a free product test to assess the performance of our x-ray systems with your specific product.

Due to its low-density make-up, aluminum foil is undetectable by x-ray inspection. While aluminum foil is undetectable, aluminum pieces can be identified depending on their size and density. In some cases, aluminum contaminants can even be detected within aluminum packaging.

Preventive maintenance is a critical aspect of x-ray inspection system ownership because it keeps the system operating at peak performance, maximizing equipment uptime throughout the service life. By implementing a scheduled preventive maintenance program, manufacturers can:

• Monitor and limit the wear and tear of parts
• Address any potential mechanical issues before they escalate
• Enhance the overall equipment reliability
• Avoid the risk of costly unplanned downtime

Investing in x-ray inspection preventive maintenance service packages from trusted manufacturers like METTLER TOLEDO can help simplify routine maintenance procedures. In addition, with service experts located across the globe, you can be confident that an x-ray service technician will be available when you need them most.

Regular maintenance and performance verification of x-ray inspection systems should typically take place every 6 to 12 months, though it can vary with product types, production environment, and other use cases. Ideally, this verification process should be carried out by a trained professional. METTLER TOLEDO offers care packages for their x-ray equipment which includes preventative maintenance and performance verification. Our team of global service experts are there when you need them for everything from expert installation, operator and staff training, repairs, support, and more.

Servicing an x-ray inspection system involves both regular planned maintenance and specialized procedures carried out by trained personnel.

The overall approach to servicing includes four main categories:

1. Planned Preventive Maintenance: This limits wear and tear and addresses mechanical or electrical issues before a problem occurs.
2. Performance Verification Checks: These routines verify that your machine operates at its specified detection sensitivity. This includes routine testing at shift changes.
3. Radiation Checks: Regular radiation surveys at your facility are necessary to verify that radiation levels remain at safe levels.
4. X-ray Inspection Service Diagnostics and Monitoring: Systems use built-in self-monitoring software for early warnings. Service engineers can often remotely access the machine to diagnose or fix faults, which helps to reduce downtime.

When purchasing an x-ray inspection system, investing in an appropriate service contract with the equipment supplier is essential to keep your system operating at its peak potential. Regular inspections and routine maintenance from expert technicians can help minimize unexpected downtime or unsatisfactory equipment operation. METTLER TOLEDO has a global network of expert service technicians to help keep your x-ray system running smoothly. We offer a wide range of services, from installation to contracts, repairs and spare parts, delivering comprehensive support for your x-ray system throughout its entire lifecycle.

An x-ray inspection system should be serviced regularly to support optimal performance. This service should include preventative maintenance and checks to verify its performance. Performance verification is essential to confirm that the system operates within specified parameters, helping to maintain productivity, support compliance, and protect your brand.

Typically, regular maintenance and performance verification checks should happen every 6 to 12 months. However, the exact timing depends on the specific use, the production environment (such as wet, dry, or harsh washdown conditions), and how long the system runs each day (for example, continuously or only a few hours).

For METTLER TOLEDO x-ray inspection systems, you can request service frequency guidelines and advice from our global team of factory-trained technicians. A service contract can help keep your system on a regular maintenance schedule, with expert support available when you need it.