أنظمة الفحص بأشعة X-ray للمنتجات المعبأة
توفر أنظمة الفحص بأشعة X-ray كشفًا موثوقًا عن الشوائب داخل المنتجات في مجموعة واسعة من أنواع تعبئة وتغليف منتجات التجزئة.
 |
This White Paper offers manufacturers practical guidance on how to select the most appropriate x-ray machine and reject system for a specific application. It also advises on production line integration, especially where product handling may be difficult, and the incorporation of failsafe design features, which will satisfy most brand, retailer and food-industry requirements.
Choosing the right system is crucial to the success of an x-ray inspection program. X-ray equipment cannot solve contamination or production problems unless each element of the system, from beam angle to reject mechanism, has been chosen to fit the line and the product. In addition to helping manufacturers specify a system for optimal inspection, a good grasp of x-ray technology will help to ensure smooth installation, avoid major modifications after integration, maximize operational efficiency and ease verification testing.
The white paper focuses on the following areas in detail:
- What are the differences between vertical beam, horizontal beam and combination beam x-ray systems?
- What transport system designs are available?
- What reject systems are available and which factors determine the correct choice?
- What reject receptacles are available?
- How to prevent typical reject problems?
- How can integrated failsafe design features mitigate the risks associated with system malfunction?
Download this informative white paper to learn more.
The weakest link in most x-ray systems is ineffective reject systems, which result in contaminated product not being effectively and reliably removed from the production line. A correctly-specified x-ray system should be foolproof and capable of rejecting all suspect packs under all circumstances, regardless of the frequency of occurrence or the location of the foreign body within the product.
When specifying an x-ray inspection system, the following application problems should be considered:
- Reject not suitable for the application
- System not capable of removing consecutive contaminated packs
- Failure of the reject due to low air pressure/volume, pipe blockage or solenoid failure
- Downstream product backing up to and through the x-ray system
- Conveyor speed changed without changing reject timings
- Product spacing/pitching and reject not compatible
One of the benefits of a single source of responsibility for conveyor, reject and x-ray systems is that it allows such issues to be addressed at the design stage.
المستندات التقنية
يوضح المستند التعريفي التمهيدي هذا المقصود بأشعة x-ray والمكونات الرئيسية وأسس تشغيل نظام الفحص بأشعة x-ray. ويصف كيفية التعرف على الشوائب النمطية ويو...
يوضح هذا المستند أيضًا سُبُل مساعدة جهاز فحص المنتجات السائبة في حماية المستهلكين وتقليل خطر عمليات سحب المنتج.
يقدم هذا المستند التعريفي التمهيدي إرشادات حول كيفية اختيار أفضل حجم صمام ثنائي للفحص الأمثل بأشعة x-ray.
يقدم هذا المستند التعريفي التمهيدي المشورة بشأن اختيار حل أشعة x-ray المناسب لفحص المنتجات في الحاويات الطويلة المتينة لزيادة حساسية الكشف وضمان تحقيق...
X-ray Inspection Solutions
أنظمة فحص العبوات الزجاجية بأشعة X-ray
توفر أنظمة أشعة X-ray للعبوات الزجاجية إمكانية منقطعة النظير للكشف عن الشوائب المادية، حتى في المناطق المخفية مثل قاع العبوة.
أنظمة فحص الأغذية المعلبة بأشعة X-ray
توفر أجهزة الفحص بأشعة X-ray إمكانية اكتشاف التلوثات بشكلٍ بارز مع ضمان الجودة الكاملة للأغذية المعبأة في العلب.
فحص الأغذية السائبة بأشعة x-ray
كما أن جهاز فحص المنتجات السائبة بأشعة x-ray يوفر كشفًا رائعًا عن الشوائب المادية كما يوفر مراقبة جودة في منتجات الأغذية غير المعبأة (السائبة) قبل تعبئتها.
أجهزة فحص أنابيب الإنتاج بأشعة X-ray
توفر أجهزة فحص أنابيب الإنتاج بأشعة x-ray إمكانية منقطعة النظير لاكتشاف الملوثات والشوائب في المنتجات المُصنَّعة بقوة الضخ (وهي اللحوم والدواجن غالبًا) والمواد رخوة القوام وشبه الصلبة والسوائل.
أنظمة الفحص بأشعة X-ray للمنتجات غير المعبأة
توفر أجهزة الكشف بأشعة x-ray من METTLER TOLEDO Safeline إمكانيات منقطعة النظير للكشف عن الشوائب في المنتجات الغذائية غير المعبأة.
X12 X-ray Inspection System
High-performance x-ray inspection system that delivers improved product quality and increased product safety. The X12 system is the perfect solution for small-medium food and pharmaceutical products.
X32 X-ray Inspection System
An advanced x-ray inspection available in standard and custom configurations, with single or multi-lane capabilities and integrity checks for outstanding detection performance
X34C Series, System
A unique solution which inspects individually wrapped food or pharmaceutical products at high line speeds. The X34C combines a short total footprint with an optimised focal distance to enhance detection of non-conforming products and reducing waste.
X34 Series
Automated set-up coupled with intelligent software improve uptime, reduce costs and enhance detection sensitivity to provide the ultimate in product safety with minimal FRR.
X36 Series DXD X-ray Inspection System
The premium DXD x-ray detector delivers outstanding levels of inspection performance in a variety of packaged food applications. The DXD is a dual energy solution installed into the established X36 Series, providing a high level of brand protection.
X36 Series DXD+ X-ray Inspection System
The cutting edge DXD+ dual energy detector, which can be incorporated into the X36, offers unrivalled contamination detection of hard-to-find contaminants such as calcified bone, rubber and glass in textured and overlapping product applications.
X37 Series – X3710
The X3710 can inspect up to 300 products per minute (depending on product dimensions), ensuring future-proof inspection capabilities can be achieved if throughput rates need to be increased.
X37 Series – X3720
A flexible X-ray inspection solution designed to inspect a diverse range of applications at high line speeds, in packaging formats such as metal or composite cans, plastic containers and doypacks.
X37 Series – X3725
The design of the X3725 offers product-specific guide rails for consistent product presentation to the system. Ensuring maximum detection and rejection of physically contaminated packs on an integrated reject conveyor.
X37 Series – X3730
The X3730 X-ray system offers outstanding detection sensitivity in cans and glass containers, utilizing a split beam X-ray to expose physical contaminants in the entire container.
X37 Series – X3735
The X3735 examines each product at two angles, thereby eliminating blind spots to ensure physical contamination detection and full integrity checks are completed at increased probability of detection (POD) levels.
X37 Series – X3750
The X3750 performs the inspection of glass containers at high line speeds of up to 800 products per minute, ensuring outstanding detection sensitivity of physical contaminants in jars that are up to 130 mm in diameter.
X33 Series Bulk Flow
The X33 Series Bulk X-ray system provides exceptional contamination detection in unpackaged products in a bulk flow format, inspecting up to 5,000 kg of product per hour.
X38 Series Pipeline
The X38 is designed to inspect up to 14 ton of pumped products per hour, typically liquids, slurries and pastes, before further value is added to the product through processing and final packaging.
X39 Series Loose Flow
The X39 X-ray system is specifically designed for the inspection of unpackaged frozen-formed products to ensure your products are free from physical contaminants and product defects.
Safeline X-ray Dual Energy Technology
Compared with single energy technology, dual energy x-ray detectors such as the DXD and DXD+ offer significantly improved inspection capabilities in the detection of low-density contaminants in food.
The X2 X-ray Inspection Series
The X2 X-ray Series, designed to inspect small-medium packages, offers ContamPlus software and an intuitive user interface to make it our smartest, simplest x-ray inspection solution yet.