Data collection, operational efficiency and revenue recovery are critical when processing freight and cross-dock shipping environments. Mettler Toledo provides an automated and integrated solution that enables significant process improvements compared to standalone or manual dimensioning, weighing and scanning systems. Additionally, critical data is provided to address common issues like lost or damaged freight, customer disputes, back charges, operational delays and inefficient loading routes. Freight DWS from Mettler Toledo virtually eliminates slowdowns and other inefficiencies that come from standalone or manual systems. The TLF820 forklifts scale combined with the TLD970 dynamic or TLD870 static pallet dimensioner seamlessly integrates into your operation, maximizing efficiency and revenue recovery. Our fully automated process allows the forklift operator to capture weight, Weight and dimensions automatically, providing a visual feedback on its way to the outbound destination. The first-to-market dynamic palette dimensioner TLD 970 collects dimensions and takes an image of the freight as the palette moves under the dimensioner at speeds up to 16 kilometers per hour, which is at least four times faster than any static or dynamic dimensioning system on the market, like our TLD 870 static palette dimensioner. You'll get an accurate legal for trade measurement on 99% of readings, no matter the surface type or lighting conditions. The groundbreaking automation of this system enables you to accurately dimension and weigh 100% of your freight without compromising your operational efficiency. Whether you choose static or dynamic dimensioning, our data management system combines the dimensions, weight, image and ID in real time for all of your devices and automatically transfers the information to your server. Data is validated to help carriers make key decisions for optimal load planning, revenue recovery, customer disputes, or lost and damaged freight. Optimize your cross-doc operation with freight dimensioning, weighing, and scanning technologies from Mettler to Lido.
Transport and Logistics Solutions for Weighing and Dimensioning
Whether you're looking to speed up weighing or recover revenue through dimensioning, we offer solutions that enhance productivity and boost profitability across freight, LTL, and other shipping and receiving operations.
Manual dimensioning, weighing, and scanning systems often lack visibility into critical data, leading to significant processing challenges such as:
Lost or damaged freight
Customer disputes or back charges
Inefficient loading routes
Watch the video to see how a total freight DWS system could benefit your operation, then download the Freight Solutions Guide for more information.
Manual dimensioning, weighing, and scanning workflows often lack visibility to critical pallet data, resulting in processing issues such as lost or damaged freight, customer disputes, back charges, and inefficient loading routes. Whether your goal is to accelerate weighing processes or maximize revenue recovery efforts through dimensioning, we offer solutions designed to enhance productivity and increase profitability in freight, LTL, and other shipping and To see these benefits in action, explore the Freight Dynamic DWS case study, which demonstrates how automated and integrated solutions can resolve common challenges in the freight industry. Download the case study to learn how a comprehensive Freight DWS system can improve your operations and boost your bottom line.
Total Freight Dimensioning, Weighing and Scanning Solutions
METTLER TOLEDO provides automated and integrated solutions that eliminate common headaches in the freight industry. Read about a real-world example in the Freight Dynamic DWS Case Study to see how METTLER TOLEDO solutions improved a Top 5 freight carrier’s bottom line.
Simple, Accurate Dimensioning
The TLD870 Static Pallet Dimensioner combines best-in-class freight dimensioning system performance, speed and accuracy for an efficient, robust solution for pallet revenue recovery, invoicing and load planning. Measure any surface type with a 2-second scan time for maximum efficiency.
TLD870 Static Pallet Dimensioner
When it comes to processing freight and logistics in shipping environments, there are three things that matter, speed, accuracy and read rate. Introducing Mettler Toledo's TLD870 Static Pallet Dimensioner, bringing your facility best-in-class technology, designed specifically for the unique needs of freight, LTL, air freight and distribution centers. The TLD870 seamlessly integrates into your operation, improving efficiency and revenue recovery. With unparalleled performance, the TLD870 is the fastest static pallet dimensioner in the industry. LiDAR technology ensures maximum accuracy and speed with a verified read and process time of two seconds. It can measure up to 240 pallets an hour. That's twice as fast as its predecessor and up to three times as fast as other laser and camera-based dimensioners. Operational inefficiencies often come from misreadings on irregular shaped pallets and surfaces, like reflective wrapping or black plastic. The groundbreaking dynamic range of the TLD870 helps eliminate no reads and retries. You'll get an accurate, legal-for-trade measurement of 99% of readings, no matter the surface type or lighting conditions. The TLD 870 has no external moving parts, which means you can focus on keeping your operation moving. Mechanical dimensioners demand routine maintenance, resulting in downtime and loss of revenue. Camera dimensioners experience low read rates with their regulars, dark palettes and in dark environments. Maximize uptime and revenue recovery. With the TLD-870's built-in computer that continuously self-monitors for quick service interventions when needed so you don't have to. Depending on your site conditions, you can easily set up the TLD-870's patented triangular design on the floor, ceiling, or wall. The versatile TLD-870 can be used as a dimensioner only, Or as a combined system with your choice of Metlar Toledo floor or forklift scales to capture weight, dimensions, barcode ID, and freight images. For maximum speed, accuracy, and read rate, optimize your operation with Metlar Toledo's TLD 870 Pallet Dimensioner.
Rugged, Reliable Weighing
The PFA584 Floor Scale is easily configurable for out-of-the-box accuracy and setup. The rugged design combined with a heavy duty scale guard protects the scale from damage in high throughput, fast-paced warehouse environments.
Non-Stop, In-Motion Measuring
The TLD970 Dynamic Pallet Dimensioner enables you to collect measurements automatically on 100% of pallets at speeds up to 16 kilometers per hour. Measure up to 720 pallets per hour with no slowdowns or measuring restrictions.
Let's dimension some common types of freight that often pass through a facility. For instance, here is a long irregular pallet that has a do not stack cone placed on top. This freight can be processed through the dimensioner at a speed of up to 10 miles per hour or 15 kilometers per hour where we automatically gather data such as dimensions, photographs, forklift identification, and other details. With the help of LiPro Audit, we can now generate a 3D point cloud of the measurement automatically. Now, let's go into the tool and analyze what has just been captured. The left side of the screen displays the captured measurement information and pictures, while the right side showcases the 3D point cloud of the freight. This point cloud can be viewed, rotated, zoomed, or analyzed further as needed. The two images display both sides of the system, providing a complete picture of the freight being measured. Photos are taken during the measurement process and can be used for various purposes such as auditing, tracking lost freight, or record keeping. Let's now inspect the point cloud to understand how the system performed its measurement. The tool displays a bounding box with red highlighted arrows indicating the furthest points in all directions for any given dimension. This feature is particularly useful for measuring irregularly shaped freight that cannot be easily measured with a tape measure or when the freight is too tall to be measured manually. By rotating the point cloud, one can inspect every angle for potential damage, separation, or anomalies. Additionally, the tool offers various formats to view the data and the dimensions can be overlaid on the point cloud for better visualization.
Weigh on the Move
The TLF820 Forklift Scale increases productivity with one-step weighing and seamless integration into the freight logistics process, including easy transmission of weight data through its embedded smart PC. Additionally, unique 3-point suspension holds calibration for 12 months, ensuring maximum uptime and reduced maintenance costs.
Integrated Data Management Software
Octo Central is a turnkey freight software solution for all of your DWS devices, regardless of the manufacturer. Dimensions, weight, freight images and ID data are consolidated into one place for real-time processing. OCTO creates smart logic around workflow optimization and assists in solving common pain points, including optimal load planning, customer disputes, or lost and damaged freight.
In this brief demonstration, we'll be showcasing the latest release of our software, OCTO Central, which utilizes a Freight DWS process. The first step involves using a barcode reader to identify the pallet. After scanning the pallet ID, you'll be prompted to lift the pallet and weigh it using the TLF820 forklift scale. The OCTO Central software is compatible with both the TLD870 static and TLD970 dynamic pallet dimensioners. Next, using the Smart PC screen located within the forklift operator's cabin, you can select the appropriate dimensioner for the pallet, in this case, we'll choose the TLD970 and proceed to drive the pallet under the dimensioner as instructed. Upon successfully passing through the dimensioner, you can move on to picking up another pallet. On the OCTO Central Dashboard, you'll find all the necessary information such as weight, dimensions, barcode ID, truck ID, and other status descriptions and statistics. The data can be instantly merged into a single data string and shared across your network.
Real-Time Pallet Data for Air Freight
Increased regulations have resulted in Air Freight companies relying more and more on dimensional data for accurate, Legal-For-Trade measurements. Having accurate data that is captured in seconds gives you an efficient, paper-free way of communicating Pre-Loading Advance Cargo Information to the relevant authorities. The data captured can be easily interfaced with load planning software and other Transport Management systems for efficient load planning, safe load distribution and correct invoicing.
Expert Service for Freight and LTL
Your equipment is a critical part of your operation, and any downtime can directly impact your bottom line. That's why we offer comprehensive service plans to help your systems run at peak performance. Partner with our expert global service team to protect your investment, extend the life of your equipment, and maximize your productivity with minimal interruption.
You have chosen the best product on the market. Wouldn't it make sense to ensure the highest levels of performance by using a service team that knows best your industry, product applications and processes over the entire life cycle? Hi, my name is John, a service engineer with Metla Toledo. Based on our core values of uptime, performance, compliance and expertise, our offerings are tailored to ensure your peace of mind. We optimise processes, keep productivity high, and assure quality from a perfect start to peak operating performance. Let me show you some examples. Are your processes and equipment in compliance with requirements? Are you measuring within the right tolerances? Is your documentation in order and do you have all your instruments calibrated? Relax. Regularly planned maintenance and uptime services remove obstacles, save time and enhance budget controls, here, there and everywhere else in the world. We know that time is money. In the event of unexpected downtime, our helpdesk support finds the fastest solution, whether directly over the phone or by dispatching a service engineer to your location. Technology plays an integral part in our service processes. Imagine your product has been shipped and gets dynamically weighed through a truck scale for any kind of deviation or tolerance issue can cause measurement errors. Remote monitoring capabilities allow us to catch these errors as soon as they occur, and in many cases solve them remotely before you realise there was even an issue in the first place. Our tailored service offerings bring you benefits no matter what industry you're in. It's our mission to maximise the investments of our customers, saving you time and money, and providing peace of mind, empowering you to operate with confidence. Metalito service because a smart leader chooses a service delivered precisely. Visit mt.com slash service for more information.
How does an automated DWS system improve productivity in freight and LTL operations?
An automated Dimensioning, Weighing, and Scanning (DWS) system eliminates the manual steps that slow down freight processing. By capturing accurate dimensions, weight, and scan data automatically — on 100% of shipments — your team spends less time on data entry and more time moving freight. The result is faster throughput, fewer processing errors, and real-time data that feeds directly into your load planning, invoicing, and Transport Management systems.
How can dimensioning technology help freight carriers recover lost revenue?
Inaccurate or missing dimensional data is one of the leading causes of revenue leakage in freight and LTL. When shipments are invoiced by weight alone — without capturing true cubic dimensions — carriers consistently undercharge for bulky, low-density freight. Automated pallet dimensioners capture precise measurements in seconds, enabling accurate dimensional weight billing, reducing customer disputes, and recovering revenue that would otherwise be lost on every shipment.
What is the difference between static and dynamic pallet dimensioning, and which is right for my operation?
Static dimensioners measure pallets at a fixed station — ideal for operations where pallets stop briefly for processing, offering very high accuracy and a fast scan time of around 2 seconds. Dynamic dimensioners capture measurements while pallets are in motion, allowing 100% measurement coverage at speeds up to 16 km/h and up to 720 pallets per hour without slowing your workflow. The right choice depends on your throughput volume, facility layout, and whether you need measurement integrated directly into a conveyor or forklift-based process.
How does integrated data management software reduce lost and damaged freight claims?
Lost and damaged freight claims are often the result of poor visibility — no record of condition at intake, no documentation to support or refute a claim. Integrated DWS software like Octo™ DataCapture consolidates dimensions, weight, freight images, and scan ID data into a single real-time record for every shipment. This creates an auditable chain of custody from the moment freight enters your facility, giving your team the documentation needed to resolve disputes quickly and reduce the cost of false or unsubstantiated claims.
What Legal-For-Trade measurement requirements apply to air freight dimensioning?
Air freight operations face increasing regulatory requirements around Pre-Loading Advance Cargo Information (PLACI), which mandates that accurate dimensional and weight data be submitted to authorities before loading. Legal-For-Trade certified dimensioning systems capture this data automatically in seconds, creating a compliant, paper-free record that can be transmitted directly to the relevant authorities and interfaced with load planning and Transport Management systems. This reduces manual documentation burden while ensuring full regulatory compliance for every shipment.
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