Control Residual Isocyanate | White Paper
White Paper

Control Residual Isocyanate

White Paper

How to Minimize Hazardous Residual Isocyanate in Polyurethane Polymerizations

Isocyanate in Polyurethane Polymerizations
Isocyanate in Polyurethane Polymerizations

Isocyanates are the most critical building blocks for the performance polyurethane-based polymers that make up coatings, foams, adhesives, elastomers, and insulation.  As manufacturing volume has risen, concerns have increased over both product quality and the toxic health impact of a residual isocyanate.   In situ monitoring with process analytical technology provides process understanding to quantify isocyanate (NCO), polyol, by-products, and pre-polymer concentrations in real-time.

This paper describes experimental results where in situ mid-infrared spectroscopy was applied to ensure that the following are met:

  • Product Quality Specifications
  • Personnel Safety
  • Environmental Regulations

This enables a safer work environment and ensures residual NCO concentration meet standards, while optimizing production capacity and lower operating costs.

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