Peter Kwasny GmbH adalah produsen cat semprot asal Jerman yang memiliki volume produksi mencapai 30 juta kaleng aerosol setiap tahunnya. Perusahaan ini terutama memasok pelanggan industri dan sejumlah besar produk lainnya yang membutuhkan otomatisasi tingkat tinggi. Untuk mengoptimalkan lini produksi, Kwasny berinvestasi dalam teknologi dan peralatan otomatisasi, termasuk sistem inline checkweighing lanjutan dari METTLER TOLEDO.
Kesesuaian dengan Pedoman Penjualan dan Peraturan Pengemasan AerosolSebagai perusahaan pemroses aerosol, Kwasny harus mematuhi FVPO (Peraturan Pengemasan Akhir Jerman) untuk memastikan penyimpangan bobot agar tetap sesuai persyaratan perundang-undangan. ADD (Pedoman Penjualan Aerosol) mengharuskan pengisian maksimum volume kaleng semprot 90% pada suhu 50 derajat Celsius. Pengujian integritas segel penting karena kaleng semprot secara konstan berada di bawah tekanan. Selain itu, setiap kaleng direndam dalam bak air panas. Tekanan yang dihasilkan akan meningkatkan kadar cat semprot yang ada dalam kaleng menjadi 100% dari jumlah pengisian yang dibolehkan.
Checkweigher digunakan untuk mengukur tingkat pengisian tersebut. Jika kaleng mengalami kelebihan pengisian, kaleng tersebut dapat terbakar baik pada lini produksi, saluran distribusi, ataupun di tangan konsumen.
Oleh karena itu, tanggung jawab utama berada pada checkweigher. Melalui penentuan secara rinci batas atas dan bawah jumlah pengisian, Kwasny mampu memenuhi FVPO dan ADD. Setiap produk yang tidak memenuhi standar, yang menyimpang dari nilai yang telah ditentukan sebelumnya akan ditolak, dan variasi jumlah pengisian serta penyebabnya dapat diselidiki sesegera mungkin, sehingga tindakan korektif dapat diimplementasikan.
Manfaat Pengalihan dari Checkweighing Statis ke In-Line untuk 100% Kontrol Kualitas
Selain untuk memenuhi persyaratan hukum, inline checkweigher menawarkan manfaat lain dibandingkan pemeriksaan manual pada timbangan statis sebelumnya. Peningkatan signifikan pada OEE (efektivitas peralatan keseluruhan) lini produksi dapat diperoleh, dan yang paling penting, sistem tersebut mampu memeriksa 100% dari semua produk yang diproduksi. Sebelum menerapkan teknologi penimbangan dinamis, penyimpangan bobot dapat dideteksi hanya dalam pemeriksaan di tempat, dan jika ditemukan penyimpangan, maka setiap dan semua kemasan produk harus dibongkar, lalu ditimbang satu per satu pada timbangan statis.
The C33 checkweigher combines reliable weighing accuracy with rugged machine design for harsh production environments. The system, including the HMI, is IP69 rated and proven resistant to most caustic detergents and high-pressure cleaning.
Built for harsh environments, the C35 combines uncompromising precision at fast speeds with a stable and resilient system design which, including the HMI, is fully IP69 rated and proven resistant to most caustic detergents and high-pressure cleaning.
The flexible and compact C12 StandardLine checkweigher offers efficient and reliable 100% weight inspection with a throughput of up to 200 packs per minute, delivering high weighing accuracy for products up to 6000g.
The C16 delivers accurate weighing results at speeds of up to 300 pieces per minute for all applications.
Affordable checkweigher ideally suited to replace spot checks with 100% inline weight control. The easy to use system offers reliable performance for food and non-food applications in dry and wet environments.
Flexible mid-level checkweigher for standard weighing applications featuring a strain gauge load cell or our advanced FlashCell™ EMFR technology. Achieve high accuracy at throughputs up to 300ppm for food and non-food applications in dry, wet and harsh environments.
High performance checkweigher suitable for challenging weighing applications. Advanced FlashCell™ EMFR technology delivers maximum accuracy at throughputs up to 800ppm. The modular design offers customization to effectively handle any package type.
Precision checkweigher delivering maximum brand protection with dedicated options for pharmaceutical process safety and functionalities supporting FDA 21 CFR Part 11 compliance and GMP requirements.
Dynamic checkweigher with options to support pharmaceutical process safety, enhanced brand protection and FDA 21 CFR Part 11 functionality to support stringent quality control.
These heavy-load checkweighers deliver efficient and reliable weighing results for products up to 40kg or 100kg respectively. Suitable for dry, industrial production environments, they deliver 100% weight control of single, high-load products.
This robust checkweigher for heavy loads can be easily integrated into any production line, offers intuitive operation and delivers cost-effective, end-of-line completeness checks for products up to 80 kg.
This compact, easy to operate checkweigher is designed for high accuracy weight control of heavy loads up to 80 kg and can be configured to different application needs in challenging environments.
This compact and space saving machine integrates Checkweighing and Metal Detection in one space saving design. It delivers reliable, accurate weighing results and ensures that the product is free from metal contamination in a single process.
This combined checkweighing and X-ray inspection system integrates precision weighing, contamination detection, and quality control functions in one space-saving device, offering compliance with industry standards for packaged products up to 10 kg.
Serialization, verification, checkweighing and optional tamper proof sealing, ALL in one exceptionally safe process solution. The unit ensures global traceability and is a crucial element in reducing counterfeit pharmaceutical products.
This compact, easy to operate combination system is designed to deliver reliable metal detection and weight control for heavy loads up to 80 kg and can be configured to different application needs even in challenging environments.
The CM33 WD combines reliable weight checks and metal detection in a single rugged, space-saving machine that is IP69 rated and ideally suited for use in harsh production environments.
Built for operation in harsh environments, the CM35 WD combines metal detection and precision weighing in a single compact, space-saving device. Ideally suited as a critical control point (CCP), the stable, resilient system is fully IP69 rated.
The StarWeigh™ delivers laboratory accuracy at production throughput for small, unstable and lightweight products. The compact checkweigher can easily be installed into existing production lines and offers smooth and stable product transfer.
Patuhi standar industri farmasi yang ketat dan cegahlah hasil penimbangan yang tidak sesuai spesifikasi sampai ke tangan konsumen dengan sistem checkweigher farmasi kami.
Solusi checkweigher yang kuat dan sangat andal untuk industri kosmetik. Dukunglah proses produksi dan lindungi merek Anda dengan mengontrol berat produk kosmetik dengan benar.
Checkweigher untuk washdown yang dirancang dengan kokoh untuk tahan terhadap tekanan tinggi, suhu tinggi, dan pembersihan bahan kimia kaustik, sehingga ideal untuk lingkungan dengan sanitasi tinggi.
Checkweigher yang mudah dibersihkan untuk lingkungan yang basah dan keras -persiapan pembersihan yang cepat, hasil penimbangan yang andal, dan proses produksi yang efisien!
Temukan checkweigher untuk lingkungan kering dari kami demi meningkatkan kontrol kualitas dan mempercepat proses produksi Anda. Lakukan inspeksi terhadap karton, kaleng, botol, toples, saset, kantong, dan kemasan lainnya.
This powerful critical control point delivers metal detection, weight control, and label inspection in one, fully integrated and space-saving device. With full configuration flexibility, this system can be designed to match your application needs.
This fully integrated system offers weight control and completeness check combined with label inspection for all product shapes. The space-saving solution is fully configurable from standardized modules and offers advanced quality control.
Timbangan sebaris dirancang untuk menimbang berbagai produk berat secara andal. Cocok untuk kontrol beban berat atau pemeriksaan kelengkapan akhir lini produksi.
