The non-traditional revolutionary pathway of producing GLP-1 analogs is a Solid-Phase Peptide Synthesis (SPPS). In SPPS, amino acids are added in extremely fine solutions onto a solid resin base. This process can occur either in packed-bed reactors (for smaller scales) or fluidized-bed reactors (for larger scales).

Amino acid residues are added on top of each other one by one, while the backbone of the residue is lined onto the resin bed. Each residue addition is followed with a wash and then addition of the subsequent aliquot; this continues until the complete 39-amino acid sequence is derived, for instance, in the case of tirzepatide

In the upstream reactors, pH is perhaps the most critical parameter, second only to temperature, controlling the efficiency of the annealing reaction and thus the overall yield. Here, the high reliability and precision of the InPro 3250i SG serves well.

Once the complete oligopeptide chain is at hand, there are still several unit operations ahead that also require in-line pH monitoring and control.

The oligopeptide undergoes a series of further steps:

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Lipid derivatization

To enhance stability of the product.

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Cleavage from the resin

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Phase separation

Via decantation.

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Purification

Via TFF (UF/DF) and affinity chromatography.

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Final steps

Conjugation, formulation, and fill/finish (either in vials if the final product is a conjugate or tablet if it is naked API). 

The biggest challenges in both pipelines are the presence of combustible organic phases and solvents, which dictate strict Zone 1/Div 1 regulations, requiring FM and ATEX certification for the PAT solutions. The FM and ATEX-certified InPro 4XXX series of pH sensors is tolerant of harsh organic compounds such as methanol and hydrocarbons. However, there are still other challenges to be overcome:

Accessibility issues

Accessibility issues:

Cleaning pH sensors and recalibrating the measurement requires removal of the sensor from the reactor or the pipeline. Zone 1/Div 1 spaces are hazardous areas that are best equipped with retractable housings such as InTrac™  797e or 777.

Measurement Drift icon

Measurement drift:

The presence of organic solvents and substrates also puts pressure on the reliability and accuracy of pH sensors in the form of drift from the original calibration criteria. Here, our superior glass formulations, as well as the solution ground mechanism, help significantly.

Real-Time Monitoring

Intelligent Sensor Management (ISM™) is a process analytics platform that uses the power of intelligent digital sensors to improve process consistency and reduce maintenance. ISM digital sensors continuously monitor how they are affected by process conditions. This is a big leap forward. These sensors provide real-time “health” data, allowing maintenance to be executed based on actual needs rather than a set schedule. Such a fully predictive approach greatly helps in avoiding unnecessary maintenance without risking process upsets.

Remote access to ISM's advanced sensor diagnostics allows continuous insight, even from the maintenance shop, on sensor measurement performance and maintenance needs. This is of great value in allocating staff and ensuring the timely ordering of consumable parts.

Retractable Sensor Housing

For hygienic environments, the InTrac 797e stainless steel retractable housing is for processes that use a 12 mm sensor to measure pH, DO, CO2, or conductivity. With a double flushing chamber, the housing is designed to prevent contamination in sterile production.

  • Suited for long-running applications: The InTrac 797e is suitable for processes that run over an extended period by enabling sensor maintenance without process disruption.
  • Highly efficient flushing chamber: The double flushing chamber allows complete sterilization of the upper/lower parts of the sensor, allowing the sensor to be changed in a safe environment.
  • Prevents external contamination: The twin-chamber lock design of the InTrac 797e retractable housing effectively prevents any external contamination while ensuring sterilization.

peptide molecule

Peptide Therapeutics

Enabling Precise, Scalable Manufacturing of Life-Changing Peptides

Gids voor Intelligent Sensor Management (ISM) voor voorspellende diagnostische tools in de farmaceutische industrie

Voorspellende diagnostiek in de farmaceutische industrie

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Guide to Four Key Compendial Measurements for Pharmaceutical Water Compliance

Pharmaceutical Water Compliance

4 Key Compendial Measurements

Informatiegids over farmaceutische waters

Informatiegids over farmaceutische waters

over naleving van de regelgeving, analyse en realtime vrijgave

Pharmaceutical Waters Guide

Pharmacopeia Regulations for Waters

Controlling the Risk of Contamination

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