過磅橋、卡車秤和車輛稱重 | METTLER TOLEDO
Weighbridge Systems and Solutions

過磅橋解決方案與卡車秤

過磅橋、卡車秤、荷重元、升級和配件

 

過磅橋解決方案與卡車秤

卡車稱重通常是一家公司的產能和利潤流中不可或缺的要素。 無論是每天僅稱重十台卡車的作業或是那些需要稱重數百台卡車的作業,兩者都需要最準確和可靠的卡車秤,以確保業務有效率並具確實獲利。

不論您的應用為何,METTLER TOLEDO均可提供高效能的車輛磅秤/卡車秤...

卡車稱重通常是一家公司的產能和利潤流中不可或缺的要素。 無論是每天僅稱重十台卡車的作業或是那些需要稱重數百台卡車的作業,兩者都需要最準確可靠的卡車秤,以確保業務有效率並具確實獲利。

不論您的應用為何,METTLER TOLEDO均可提供高效能的車輛磅秤/卡車秤、介面、軟體配件,以符合您的稱重和作業需求。 這些卡車秤與系統的設計是同類系統中最創新準確與可靠的。  這些優質的產品有助於使您的業務蒸蒸日上。


 
車輛磅秤管理軟體
適用於公路長途運輸卡車的卡車磅秤
卡車磅秤升級
野地過磅橋

車輛磅秤管理軟體

適用於公路長途運輸卡車的卡車磅秤

卡車磅秤升級

野地過磅橋

透過車輛磅秤管理系統完全掌握稱重交易資料,提高生產力和利潤。
適用於道路車輛的過磅橋,可搭配鋼板或混凝土板。
藉由加入最新車輛稱重技術來改造舊有磅秤,以解決問題並延長磅秤壽命。
適用於稱重越野牽引所使用之更大和更重卡車的磅秤。
改善企業
交易更快、錯誤更少且資料更完善
最佳選擇
專為所有規模之企業所設計的套件
強韌
備受肯定的結構設計,適合高要求應用
經久耐用
優異材質和製造,可提供持久的效能
多種配置
選擇全長度、多軸或單軸配置
提高可靠性
消除造成頻繁停機時間高額維修成本的成因
保護獲利能力
解決隱藏的稱重誤差,減少交易中損失的利潤
極高負荷
POWERCELL 無與倫比的性能,可稱重高達 500 公噸
堅固的結構
可長年處理大量負載及用於嚴苛環境中
車輛磅秤終端機
車輛磅秤配件
Weighbridge/Truck Scale Load Cell
卡車磅秤與鐵路磅秤之結合

車輛磅秤終端機

車輛磅秤配件

車輛磅秤荷重元

卡車磅秤與鐵路磅秤之結合

從基本的稱重到整合的控制系統,正確的磅秤終端機已備妥符合您的需求。
完整系列的週邊裝置,係專為增進您車量磅秤之功能而設計。
專為卡車磅秤和鐵路磅秤而設計,先進的荷重元提升了高要求應用中的稱重準確度與可靠性。
用於稱重鐵路台車的一段鐵路,結合整合混凝土板以稱重卡車。
清楚明確的資訊
磅秤操作者可獲益於彩色的螢幕、方便的控制功能及簡單的設定方式
增進整合
連接到印表機、遠端顯示器及稱重軟體,以便管理資訊
改善存取性
透過無須看顧的稱重終端機隨時處理稱重交易
改善通訊
透過遠端重量顯示器、印表機等,讓駕駛知悉資訊
控制交通
搭配感應式設備讓交通管理自動化
優異品質
雷射焊接的不銹鋼,提供毫不妥協的效能
環境保護
專為承受地球上最嚴苛的環境所打造
高準確度
稱重技術的領先創新
多功能性
單一磅秤便可滿足多種車輛稱重需求,節省您的空間和金錢
優異的強韌性
專為處理多台車輛之裝載點而打造
車輛磅秤管理軟體

透過車輛磅秤管理系統完全掌握稱重交易資料,提高生產力和利潤。

改善企業
交易更快、錯誤更少且資料更完善
最佳選擇
專為所有規模之企業所設計的套件
適用於公路長途運輸卡車的卡車磅秤

適用於道路車輛的過磅橋,可搭配鋼板或混凝土板。

強韌
備受肯定的結構設計,適合高要求應用
經久耐用
優異材質和製造,可提供持久的效能
多種配置
選擇全長度、多軸或單軸配置
卡車磅秤升級

藉由加入最新車輛稱重技術來改造舊有磅秤,以解決問題並延長磅秤壽命。

提高可靠性
消除造成頻繁停機時間高額維修成本的成因
保護獲利能力
解決隱藏的稱重誤差,減少交易中損失的利潤
野地過磅橋

適用於稱重越野牽引所使用之更大和更重卡車的磅秤。

極高負荷
POWERCELL 無與倫比的性能,可稱重高達 500 公噸
堅固的結構
可長年處理大量負載及用於嚴苛環境中
車輛磅秤終端機

從基本的稱重到整合的控制系統,正確的磅秤終端機已備妥符合您的需求。

清楚明確的資訊
磅秤操作者可獲益於彩色的螢幕、方便的控制功能及簡單的設定方式
增進整合
連接到印表機、遠端顯示器及稱重軟體,以便管理資訊
改善存取性
透過無須看顧的稱重終端機隨時處理稱重交易
車輛磅秤配件

完整系列的週邊裝置,係專為增進您車量磅秤之功能而設計。

改善通訊
透過遠端重量顯示器、印表機等,讓駕駛知悉資訊
控制交通
搭配感應式設備讓交通管理自動化
Weighbridge/Truck Scale Load Cell

專為卡車磅秤和鐵路磅秤而設計,先進的荷重元提升了高要求應用中的稱重準確度與可靠性。

優異品質
雷射焊接的不銹鋼,提供毫不妥協的效能
環境保護
專為承受地球上最嚴苛的環境所打造
高準確度
稱重技術的領先創新
卡車磅秤與鐵路磅秤之結合

用於稱重鐵路台車的一段鐵路,結合整合混凝土板以稱重卡車。

多功能性
單一磅秤便可滿足多種車輛稱重需求,節省您的空間和金錢
優異的強韌性
專為處理多台車輛之裝載點而打造

What is a weighbridge and how does it work?

A weighbridge, also known as a truck scale, is system of several components that work together to provide weight readings when a truck drives on to the scale. Comprised of a foundation, bridge or deck, load cell system, terminal, and any accessories. These parts work together to provide a weight that can be used for a monetary transaction, inventory tracking, and to check legal weight limits for off-road and over-the-road travel. Weighbridges/truck scales can range in size to accommodate the small farmer, to multi-national aggregate facilities.

How much does a weighbridge cost?

The cost of a weighbridge can vary depending on several variables including:

  • size such as truck scale module length or custom wider width,
  • material such as steel or concrete deck,
  • load cell system purchased with the weighbridge,
  • varying installation costs depending on the complexity of the installation,
  • weighbridge management software and accessories desired with the scale

When shopping for a truck scale however, it is important to consider the long term costs associated with your purchase. At METTLER TOLEDO, we believe your truck scale should last you 20 years or more. Over time as parts fail, the cost to service and replace components of your weighbridge can add up.  Investing in a higher quality scale up front can save you thousands of dollars in the future.

How long does a weighbridge last?

METTLER TOLEDO believes a weighbridge is a long term investment that should last 20 years or more. However this can vary depending on usage, environment and construction quality of the scale. For example, a scale seeing only 50 trucks per day will likely have a longer life than a scale seeing 500 trucks per day. When shopping for a truck scale, it is important to ask questions about the life cycle testing that is done to prove scale longevity. Most companies use FEA computer simulated design testing to prove their scale designs. METTLER TOLEDO goes a step further by performing true life cycle tests on all scale models before they ever see the public market. With our one of a kind module masher, we test our designs between 1 to 2 million cycles - or 20 years of heavy use. This proof, along with our long history of quality truck scales still in use - is a testament to the longevity of our truck scale.

What is the difference between analog and digital load cells?

Weighbridges with traditional analog systems must include a summing box or junction box. Junction boxes are more susceptible to interference from the environment, such as:

  • water damage to jbox and cables,
  • accuracy fluctuation from temperature,
  • failure from lightning strike

Additionally, they are proven to be less accurate than digital systems. POWERCELL load cells from METTLER TOLEDO offer improved environmental protection and accuracy. By removing junction boxes from our POWERCELL PDX systems we have eliminated the biggest cause of weighbridge failure. In fact, our field gathered service data shows that our load cells have a failure rate of less than 0.02% - unprecedented reliability for your truck scale. POWERCELL PDX cells also include additional post signal processing after the A to D conversion that helps to eliminate errors caused by temperature, linearity and hysteresis - leading to a more pure and thus more accurate weight reading on the truck scale.

Are you constantly replacing load cells for your weighbridge? Discover load cell upgrade kits.

Load cell upgrade kits are available for truck scales where the bridge is still in good shape. If your weighbridge is still fairly new, but your load cell system is breaking down often - then you could be a good candidate for an upgrade kit from METTLER TOLEDO. Upgrading your truck scale to a POWERCELL PDX system will give you all the benefits of a new scale, including:

  • improved accuracy
  • improved reliability
  • reduced breakdowns
  • less cost in service fees
  • a longer scale life

At a fraction of the cost of a new weighbridge.

How can I automatically track the transactions at my weighbridge?

Tracking the inventory and transactions that pass over your scale can be challenging, especially if you are still utilising hand written transactions or out dated software. These systems also allow for a large margin of human error. With DataBridge, METTLER TOLEDO's Data Management Software the process can be fully automated. Benefits include:

  • improved inventory tracking/tracing
  • reporting functionality
  • interfacing with unattended terminals
  • plug in technology for user built applications
  • advanced fraud prevention

Allowing you to focus on the many other facets of your operation that need your time.

What are the most common ways customers can cheat a weighbridge?

Cheating at the truck scale is becoming more common and cheaters are becoming more sophisticated all around the world. Many businesses spend time and money protecting their facility with gates and guard shacks, but don't know that they could be getting robbed at the truck scale. We have targeted the top 5 ways truck drivers can cheat at the truck scale, including:

  1. Improper Positioning
  2. Load Cell Tampering
  3. Lightening the Load
  4. Disappearing Goods
  5. Data Altering

Download our free Fraud Prevention Guide to learn more.

How often should I calibrate my weighbridge?

The frequency of weighbridge calibration will vary from site to site, and is heavily influenced by usage. A truck scale seeing 50 trucks per day will not need calibrated as often as one seeing 400 trucks per day. Additionally the environmental conditions can play a role in how often a scale needs calibrated. The best way to determine the need at your site is to schedule a health check with a METTLER TOLEDO service technician. Based off the results of your check and the information you are able to provide on usage they can make a recommendation on calibration and other preventative maintenance procedures.

Other than calibration what else should I do to care for my weighbridge?

While calibration is an important part of caring for your weighbridge and ensuring accuracy, there are many other preventative maintenance actions that can be taken to extend the life of your scale. A few points to consider:

  • how you can keep your scale clean
  • scheduled maintenance to avoid break downs
  • checking terminal error logs
  • inspecting load cells

To learn more about the measures you can take to care for your weighbridge, download our Preventative Maintenance Guide

服務

過磅橋、荷重元系統、升級和配件

+886 2 26578898
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公佈欄

卡車秤和過磅橋知識的文獻

Weighbridge Buying Guide

卡車秤影片

觀賞卡車秤及組件操作影片

常見問題

技術如何更好地替您節省時間與金錢

接線盒是否容易故障?
這些小盒子會帶來重大問題。 必須打開接線盒以進行校正,並為過磅橋提供服務,進入的水分及其他碎片最終會損壞內部的敏感連接和電路。 不論接線盒設計得多麼密封,它們仍然是導致過磅橋發生問題的最常見原因。 只有POWERCELL PDX數位荷重元使用菊花鍊連接,無需使用接線盒。

我應該使用類比還是數位荷重元?
眾所周知,傳統的類比荷重元在過磅橋中壽命有限。 靜載荷重元很難進行診斷,更換成本昂貴,需要一個複雜的程序,其中包括重新校正過磅橋。 與傳統的類比荷重元相比,POWERCELL荷重元的故障率不到0.02%,在全球已安裝數百萬台,可提供業內領先的準確度和可靠性。

如何在我的過磅橋上避免雷擊?
即使在具有大量接地功能的過磅橋中,一次雷擊也能對荷重元、纜線、接線盒及終端機造成毀滅性的破壞。 我們的Strikeshield防雷保護專利技術不僅具有接地桿的作用,還能真正轉移雷擊,使雷擊遠離敏感組件,從而避免停機和昂貴的維修費用。

我所在的區域常常很潮濕,該怎麼辦?
雨、冰、雪和潮濕會損壞荷重元的連接,是很多過磅橋組件的敵人。 整個POWERCELL PDX荷重元系統是可浸水的,獲得了IP68和IP69K防水認證,淋雨毫無問題。

纜線故障時,是否必須更換整個荷重元?
纜線損壞可能由防旋轉功能失效導致而成,這會使得荷重元緩慢旋轉,讓纜線纏繞在荷重元周圍,並拉動纜線。 嚙齒動物也有用牙齒「測試」荷重元的習慣。 當傳統的類比荷重元損壞時,必須更換整個荷重元。 有了PDX的不銹鋼保護套纜線,不太可能發生破損,但如果發生破損,可以透過獨特的玻璃-金屬鎖定系統輕鬆將其取下。 只更換纜線比更換整個荷重元便宜得多。

退回您的過磅橋
如果您(和您的預算)都清楚明白這些問題,那麼您該瞭解一下METTLER TOLEDO的 POWERCELL® PDX®荷重元。  透過提供前所未有的10年保固,METTLER TOLEDO現在能夠支援我們的高級POWERCELL® PDX®荷重元。 所提供的荷重元具有業界領先的準確度和可靠性、更低的總擁有成本,以及目前領先業界的10年全面保固。

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