Safeline金属検出器システム - 概要 - メトラー・トレド
 

    Safeline金属検出器システム

    食品および医薬品の処理および包装業界用の産業金属検出器

     

    Safeline金属検出器システム

    メトラー・トレドSafelineは、食品と医薬品処理と包装産業の産業用金属検出器の分野で世界的な市場リーダーとなっています。 SAFELINE金属検出ソリューションは、最小の誤った拒否で最大の検出感度を提供します。

    Safeline 食品処理用金属検出器は、包装されコンベアを使用した食品、混合散剤または顆粒状物質から液体、ペースト、スラリーまで、あらゆる形態の製品を検出できます。 金属検出システムは食品安全検出基準、産業ガイドラインおよび法律に遵守しています。

    Safeline 医薬品金属検出器 はすべての錠剤、カプセルおよび医薬品粉末とともに使用するための自給式検査システムを提供します。 これらのシステムは規制上の要件、妥当性確認、手順の資格の遵守を保証します。

    金属検出器を購入する理由

    金属検出システムの購入は多くの会社にとってはかなりの設備資本を表すため、装置の信頼性が高く、意図する用途に適した設計が施され、もっとも効果的に使用されることは重要です。 こうすることで、コストが削減され製品の安全性が最大限に高まり、高い投資利益率が保証されます。 本製品の利点:

    • 改善されたブランドおよび顧客保護
    • 国際安全基準および小売業者の実務指針への遵守
    • コスト削減:
    • Increased productivity

    また、金属検出システムは設備総合効率(OEE)を効率的に改善できるため、総保有コスト(TOC)の削減にもつながります。

    規則の遵守要件をサポートする

    金属検出システムを取り付けることで、食品メーカーは次の危害分析重要管理点(HACCP)ベースの国際食品安全イニシアチブ(GFSI)認知基準への遵守を達成します。これらの基準には次を含むがこれらに限定はされるものではありません。

    食品と飲料ベースの基準:

    • 英小売協会(BRC v6) 食品の安全のたのグローバル規格
    • 国際食品基準(IFS v6)
    • 食品安全システム認証22000 (FSSC 22000)
    • 安全品質食品コード7.2 (SQF)

    他のスキームは存在しませんが、上に一覧した5つのスキームは現在適用されている採択基準の90%以上と同等とみなされます。

    医薬品ベースの基準:

    • 21 CFRパート210 - GMP 従前規則
    • 21 CFRパート211 - GMP 従前規則
    • 21 CFRパート11 - 電子記録および署名
    • 適正自動化製造規範(GAMP)

    当社の製品検査装置 は医薬品メーカーが、欧州では欧州医薬品庁(EMEA)、米国では食品医薬品局(FDA)によって施行された、製造管理および品質管理に関する基準、特に21 CFRパート210と211、GAMPおよび21 CFRパート11に適合する上でも役に立っています。

    そのため、食品または医薬品アプリケーションに対して金属検出ソリューションを選択するとき、選択肢は一つ、
    – メトラー・トレドSafelineしかありません.

     
    Rectangular Aperture Metal Detectors
    Gravity Fall Metal Detection Systems
    Vertical Package Metal Detectors
    Pipeline Liquid, Paste & Slurry Metal Detectors

    Rectangular Aperture Metal Detectors

    Gravity Fall Metal Detection Systems

    Vertical Applications Metal Detector

    Pipeline Liquid, Paste & Slurry Metal Detectors

    Our rectangular aperture industrial metal detectors are designed to detect contaminants in conveyorised, loose or packed product applications.
    METTLER TOLEDO'S gravity fall metal detection systems are a practical solution for eliminating contaminants in bulk powder and granular product applications.
    Ideal for vertical packaging, these high-speed METTLER TOLEDO Safeline metal detectors are contaminant-sensitive, maximise product quality and protect your customers.
    Our pipeline industrial metal detectors are ideal for detecting and eliminating metal contaminants in pumped liquid, paste, slurry and vacuum-packed products.
    Unrivalled Levels Of Detection Sensitivity
    Detection of all metal types including ferrous, non-ferrous and even difficult-to-detect non-magnetic stainless steels.
    Customisable and Combinable With Conveyor Systems
    Available in a wide range of aperture sizes to suit all applications, they can provide fully automated in-line inspection when integrated with conveyor handling systems.
    Typical Applications
    Include meat, poultry, fish, bakery and ready meals, through to sacked / crated produce, plus products with large product signals - such as cheese blocks and bulk meat packs.
    Regulatory Compliance
    Our metal detection equipment can aid compliance with national and international food safety standards, as well as with retailers' own codes of practice.
    Reliable, Robust Construction
    Built for tough environments, all gravity fall systems utilise fully welded stainless steel support frames and robust construction techniques. This leads to low maintenance and maximum reliability.
    Unmatched Levels Of Detection Sensitivity
    Detection of all metal types including ferrous, non-ferrous and even difficult-to-detect non-magnetic stainless steels.
    Flexible Design To Suit All Applications
    Whether it’s the inspection of fine, dusty powders or granular product with large particulates, METTLER TOLEDO Safeline metal detection has the solution.
    ATEX Compliance For Explosive Atmospheres
    Designed for use in dusty environments, METTLER TOLEDO Safeline gravity fall systems can be supplied with full compliance with ATEX EXII Cat 2D T79 C.
    Minimum Insertion Space
    T and ST Series metal detectors can be installed in the smallest of spaces between the multi-head weigher discharge chute and the tube of the VFFS bag maker.
    Ancillary Equipment Makes Installation Easy
    A full design service is available to provide necessary support frames and feed funnels to integrate with all new and existing weigher bagger combinations.
    Maximum Detection Sensitivity
    Detection of all metal types, including ferrous, non-ferrous (including aluminium) and even difficult-to-detect non-magnetic stainless steels.
    Supporting Your Compliance Needs
    T and ST Series metal detectors can be installed at all critical control points (CCP) of your vertical packaging production processes, to enable your business to comply with HACCP requirements.
    Reliable in the Harshest Environments
    All dirt traps have been removed, enabling high-temperature and high-pressure wash-down to take place so as to meet exacting hygiene standards.
    A Choice Of Reject Valves
    A selection of heavy-duty, stainless steel, pneumatic reject valves with quick-release couplings are available to automatically redirect into a reject bin metal-contaminated process flow.
    Unmatched Levels Of Detection Sensitivity
    Detection of all metal types including ferrous, non-ferrous (including aluminium) and even difficult-to-detect non-magnetic stainless steels.
    Data Collection Solutions
    Pipeline industrial metal detection systems, like all our products, can be linked to a wide range of factory data management systems enabling real-time data collection to be realised.
    Pharmaceutical Metal Detector Systems
    Metal Detector Conveyor Systems
    ASN 6000 Conveyor Metal Detection Systems
    ASN 9000 Conveyor Metal Detection Systems

    Pharmaceutical Metal Detector Systems

    Metal Detector Conveyor Systems

    ASN 6000 Metal Detectors

    ASN 9000 Metal Detectors

    Use our pharmaceutical metal detectors to assist in detection of even the smallest contaminants in tablets, capsules and powder product applications.
    A full range of standard and bespoke-designed conveyor mounted metal detector solutions for contamination detection in food and beverage product applications.
    ASN 6000 models provide fully integrated, flexible, compact conveyorised metal detection systems for efficient checks in small/medium applications.
    Our range of ASN 9000 metal detectors can find contaminants in wet, dry, hot, chilled and frozen food products, ensuring high-quality end-of-line inspection.
    Advanced Metal Detection At Your Fingertips
    Tablex and Pharma industrial metal detectors utilise sophisticated software technology to provide the most advanced metal detection systems for the pharmaceutical industry.
    Support Compliance With Regulatory Standards
    Comply with Good Manufacturing Practice, especially 21 CFR Parts 210 and 211, GAMP and 21 CFR Part 11, which are enforced by EMEA in Europe and the FDA in the US.
    Detecting More Metal
    Detection of all metal types including ferrous, non-ferrous and even difficult-to-detect non-magnetic stainless steels.
    Tailored to Meet Your Inspection Needs
    Available in a wide range of sizes (and combined with a METTLER TOLEDO Safeline metal detector search head) to suit all applications and conveyor systems, providing a fully automated in-line inspection.
    Typical Applications
    Include meat, poultry, fish, bakery, ready meals etc, through to sacked / crated produce, plus items with large product signals, such as cheese blocks and bulk meat packs.
    Unrivalled Levels Of Detection Sensitivity
    Detection of all metal types including ferrous, non-ferrous and even difficult-to-detect non-magnetic stainless steels.
    Regulatory Compliance
    Our metal detection equipment can aid compliance with national and international food safety standards, as well as with retailers' own codes of practice.
    Operational Efficiency
    A multiple-language operating system minimises training requirements and provides rapid auto set-up, product changeover and in-built performance verification routines, reducing production downtime.
    Maximum Protection
    Advanced digital signal processing and dual-channel technology enable all metals to be detected including ferrous, non-ferrous and even the most difficult-to-detect non-magnetic stainless steels.
    Hygienic Design
    The combination of a fully welded frame with a dirt trap-free search head supports HACCP compliance. Contact parts are made from food-quality materials, minimising the potential of product contamination.
    Easy to Dismantle
    Maintenance and cleaning are made easy through the use of a 'tool-free' quick-release skid-plate, so the system can be rapidly dismantled, cleaned and re-assembled minimising production downtime.
    Unmatched Levels Of Detection Sensitivity
    Detection of all metal types including ferrous, non-ferrous and even difficult-to-detect non-magnetic stainless steels.
    Integrated Solutions For Increased Profitability
    The ASN 9000 range delivers the benefits of improved operational efficiency, increased competitiveness and the lowest overall cost of ownership, for maximum profitability.
    Multi-Language Interface
    A large, full-colour touch-screen menu provides easy operator access. Systems carry the capacity to display user interface screens in any one of 8 languages, including those using symbol characters.
    Choice of Belt Options
    Available with a choice of modular or polyurethane belt options, the Modular belt is perfect for transporting small to medium-sized packed product, including fresh / frozen meat and seafood.
    Data Connectivity, Collection, Automation & Control
    Data Connectivity, Collection, Automation & Control

    Data Connectivity, Collection and Automation & Control

    Test Samples, Tablets & Cards

    Discover more about our connectivity and data collection solutions for integrating metal detectors into production-line management information systems.
    Our test sample pieces support ongoing verification of equipment performance helping your business meet international food safety standards and retailer codes of practice.
    Improving Production Performance
    Increasing process control and analysis at your Critical Control Points (CCPs) to support your performance improvements and brand protection initiatives.
    ProdX Data Management Software
    Productivity, Product Quality, Security and Clarity come together in ProdX, METTLER TOLEDO’s data management software.
    FreeWeigh.Net Data Management Software
    A powerful statistical quality control (SQC) software programme that covers all aspects of packaging and filling quality control for food and pharmaceutical manufacturers.
    Extracting and Using Data
    Numerous methods of extracting data from the metal detector are available through our proprietary RS232 and Ethernet protocol modules through to the deployment of one of our Fieldbus Interface Modules (FIMS).
    Test Samples For Every Application
    Test samples for all our metal detection applications are available. A wide range of sizes, metals types and hygenic carrier materials allow testing across your metal detection application.
    Certified To Meet Compliance Needs
    A formal certificate of conformance can be supplied with Safeline test samples. This confirms the test piece size, manufacturing standards and authenticity along with a traceable history of manufacture.
    Consistency and Quality Guaranteed
    All precision test spheres used in METTLER TOLEDO Safeline’s metal test samples conform to ANSI/AFBMA Std 10 or DIN 5401.
    Configurable Test Kits To Suit Your Needs
    Test samples are also available in test kit packs for even greater convenience. Kits can contain up to 12 test samples of varying sizes and materials.
    Metal Detection Guide
    Infographic - Profile Advantage
    Metal Detector Applications
    MD-Infographic
     
     
     
     
     
     
     
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