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Inventory Control – Full Visibility from Raw Materials to Finished

Improving Yield Through Precision and Process Control

Filling & Dosing – Precision Meets Speed

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TIP: Traditionally, more speed means less accuracy in filling applications. One way to counteract this is to implement a two-speed filling system, where 90-95% of your weight is filled at high speed, and the remaining 5-10% is filled at low speed, improving your accuracy.

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Gravimetric vs. Volumetric Filling

Filling Accuracy and Material Characteristics

Material characteristics strongly influence the design of filling machines, especially regarding filling accuracy. Liquids and powders are easier to subdivide compared to granular solids, which allows you to be more precise. In short, as solids become more granular, the grain size becomes more of a consideration. 

Key Considerations for Achieving High Filling Accuracy:

  • Ensure consistent, uninterrupted material flow from storage to the filling line with sufficient buffer stock.
  • Filling by weight is less affected by material properties than other methods but maintaining stable viscosity, density, and granularity improves accuracy.
  • Regulate liquid pressure upstream of filling nozzles, preferably using static pressure heads.
  • Maintain consistent head of solid materials above feeders like slide and clamshell gates.
  • Stop filling during sporadic flow and restart only after re-establishing adequate buffer.

Integration and OEM

Our modular, plug-and-play weigh components significantly shorten design and commissioning time, allowing for faster time-to-market and reduced engineering effort. This combination of flexibility and reliability empowers OEMs to deliver highly efficient, customized filling and dosing applications that meet diverse industry requirements.

Checkweighing – 100% Weight Control

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TIP: Want to expand your knowledge on checkweighing? Read the articles below.

Traceability Through Connectivity – Confidence Built on Data

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