Process FTIR for Lab and Process Area

ReactIR 45P GP Process FTIR

Process FTIR for General Purpose Laboratory and Process Area Use

Transferring a chemical process from the lab to manufacturing can be difficult. In situ process FTIR (Fourier Transform Infrared Spectroscopy) with ReactIR 45P GP provides in-depth reaction understanding, identifies process upsets and determines reaction initiation, progression and endpoint. ReactIR 45P GP Process FTIR enables processes to be successfully moved from the lab to the pilot plant and production applications - where additional electrical device safety requirements are not required. By tracking critical parameters in real-time, process design and quality is improved and variation in continuous processes as well as batch failures are eliminated.

Sampling technology is available for almost all chemistries and reactions – and for under any process conditions. These probes and sensors are suitable for studying hydrogenationsGrignard reactionshalogenations and acid chloride reactions as well as many other chemistries.

ReactIR 45P Process FTIR is also available for Hazardous (Classified) configuration for those field environments where area classified or hazardous safety compliance is required for all electrical equipment.

ReactIR 45P GP Process FTIR
Specifications - ReactIR 45P GP Process FTIR
For Use In Lab, Pilot Plant or Production
Software iC IR;iC Process
Detector DTGS;SE MCT
Optical Range (Base Unit) 4000 – 650 cm-1
Purge Requirement Yes
Dimensions (WxHxD) 457 mm x 523 mm x 310 mm
Weight 37 kg
Communication Ethernet TCP/IP
Resolution 4 cm -1 maximum
Operating Range (Temp.) 0 °C – 35 °C
Probe Optical Window 2500 – 650 cm-1 maximum (Fiber Probe);4000 – 650 cm-1 (Sentinel)
Wetted Materials Alloy C-22;Diamond or Silicon;Gold
Probe Pressure (Maximum) 107bar (Sentinel);69bar (6.3 & 9.5mm Fiber Probe)
Probe Temperature (Maximum) 180°C (Fiber Probe);200°C (Sentinel)
Safety Certification Area Classification – NON-HAZARDOUS, MET Mark E112462, UL61010-1 & CSA C22.2 No. 61010-1
Probe pH Range 1 – 14 (Diamond);1 – 9 (Silicon)
Protection Rating IP54
Material Number(s) 14474487

Documentation

Documentation for ReactIR 45P GP Process FTIR

Datasheets

ReactIR 45P In Situ Process FTIR
Successfully move processes from lab to pilot plant and production with in situ process FTIR spectroscopy. Gain in-depth reaction understanding, ident...
ReactIR Sampling Technology
ReactIR in situ sampling technology assures usability in a wide range of batch and continuous reaction conditions.
iC Process for IR Software
Transfer critical control parameters determined in the laboratory to the production environment. Follow the impact on the process in production.
iC IR Software
Use spectroscopic data to increase chemical understanding and knowledge of the chemical process and associated critical parameters.
ConcIRT LIVE for iC Software
Use real time reaction information to characterize reaction performance through identifying and quantifying key reaction species.
iC Quant for iC Software
Predict actual concentrations of key reaction species, even in a complex mixture, in real time to understand reaction performance.
ReactIR Instrument Performance Assurance (IPA) Module
Validate ReactIR wavenumber accuracy and calibrate to a Polystyrene standard certified by the National Institute of Standards and Technology (NIST) fo...

Applications

Process Analytical Technology (PAT)
Process Analytical Technology (PAT) is changing the way R&D, scale-up, and manufacturing are performed. PAT transforms productivity, improves safety,...
Chemical Process Development & Scale-Up
Design Robust and Sustainable Chemical Processes For Faster Transfer To Pilot Plant and Production
Fermentation and BioProcessing
Characterize & Optimize Fermentation & Bioprocesses in Real Time to Maximize Production

Software

iC IR Software
Spectroscopic data increases chemical understanding and knowledge of the chemical process, including reaction initiation, endpoint, mechanism, pathway...
iC Process Software
Monitor critical control parameters determined in the laboratory to production environment. Supports industry standard communication protocols for in...

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ReactIR 45P GP Process FTIR

Accessories

Accessories for ReactIR 45P GP Process FTIR

FTIR Spectroscopy with In Situ Reaction Monitoring

The DS Micro Flow Cell is sampling technology for continuous flow chemistry monitoring in the lab. The DS Micro Flow Cell easily connects to all ReactIR base units without the need for optical alignment.
The ReactIR DS Instrument Performance Assurance (IPA) module enables users to regularly validate wavenumber accuracy and calibrate, if necessary, to a Polystyrene standard certified by the National Institute of Standards and Technology (NIST). As a result, scientists can be confident that their instruments are in proper working condition, ready when needed and the result can be trusted.
The DST Fiber Conduit is the best sampling technology choice for liquid-based reaction monitoring in the lab and plant. The DST Fiber Conduit allows maximum flexibility of use in a wide range of lab vessels and plant reactors without the need for alignment. Compatible with all ReactIR units, the DST Fiber Conduit offers the widest range of analytical performance.
The DST Fiber Conduit is for optical connection between all ReactIR and the Sentinel probe. This fiber conduit provides flexibility for interface to either a lab or process reactor and process flow cell without the need for alignment. Vibration isolation is also a feature of the DST Fiber Conduit from large pumps and other equipment found in plant environments.
The K4 Conduit to Sentinel is the best sampling technology choice for liquid-based reaction monitoring of high temperature and pressure chemistry in the lab and plant.
The DST Series Fiber to Gas Cell is the recommended sampling technology for phase reaction and headspace monitoring in the lab and general purpose plant applications.
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ReactIR 45P GP Process FTIR
 
 
 
 
 
 
 
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