Solutions and Support to Simplify the Job of EPCs

METTLER TOLEDO has extensive experience working with EPCs around the world, and thus we have come to understand the 9 common steps taken during project management. Read on for a brief overview of these process steps and how METTLER TOLEDO can support along the way

1. Feasibility testing

Feasibility testing for EPCs involves assessing the viability and practicality of a proposed project to determine if it should move forward. This process typically involves evaluating technical, financial, and logistical factors to determine if the project can be successfully completed within the allocated resources and timeframe. Pulling vendors in for early discussions can simplify this process for EPCs and ultimately save time and money.

2. Solution training

Solution training is a critical step for engineers to be informed about their customer's process, challenges and goals. METTLER TOLEDO can provide solution training to firms with active projects and firms with no active weighing project who simply wish to grow their knowledge on a topic. Certificates can also be provided as proof of attendance when needed.

3. FEED stage

The "FEED Stage" is an acronym that stands for "Front End Engineering Design" stage. It is the initial phase in a typical engineering project where the basic engineering design and conceptualization of a project are developed. The outcomes of the FEED stage serve as the basis for detailed design, procurement, construction, and commissioning activities of the project. METTLER TOLEDO can support all aspects of the FEED Stage, as engineering firms vet various vendors.

4. Detailed engineering

The "detailed engineering" step for EPCs refers to the phase of a project where the conceptual design developed during the FEED stage is further refined and translated into detailed technical designs and specifications. This phase involves a comprehensive and systematic analysis of all aspects of the project, including process design, civil, structural, mechanical, electrical, and instrumentation engineering. During the detailed engineering phase, engineering drawings, calculations, specifications, and bill of quantities are developed, along with the selection of equipment, materials, and suppliers. The outputs of the detailed engineering phase serve as the basis for procurement, construction, and commissioning activities of the project.

5. Procurement

The procurement process for an EPC project involves the identification, selection, and acquisition of materials, equipment, and services required for the successful completion of the project. The procurement process typically includes several steps, such as developing a procurement plan, issuing requests for proposals (RFPs), evaluating proposals, negotiating contracts, and managing the procurement activities throughout the project lifecycle.

METTLER TOLEDO is able to provide all necessary documentation to speed up the procurement process. In certain cases, ROI justification tables are helpful to reinforce customer benefit.

6. Quality assurance

The quality assurance phase of an EPC project is a crucial stage where the project team ensures that all components and systems are designed, fabricated, and installed according to the project specifications and standards. This involves conducting quality checks and inspections, verifying compliance with relevant regulations, and addressing any defects or issues that arise before commissioning and handover. For certain products from METTLER TOLEDO, we offer GWP Verification, a system which helps narrow down solutions to ensure "fit for purpose".

7. Construction

The construction phase of an EPC project is the stage where the physical construction of the project takes place. This phase involves activities such as site preparation, installation of equipment and structures, and testing and commissioning of the completed facility. This is a critical phase especially for projects involving truck scales, rail scales or tank scales. If a foundation is laid wrong, or a floor is not level, this can negatively impact the timeline and cost of a project. 

8. Commissioning

The commissioning phase is a critical stage in an EPC project, where the various systems and equipment are tested, integrated, and made operational. This phase ensures that the project meets the required specifications and functions as intended, setting the stage for successful project completion and handover. Working with a vendor who will partner with you throughout project execution and handover is critical to ongoing success.

9. Ongoing operation

Finally, working with a vendor who is also a service provider is beneficial to the ongoing operation and maintenance of the installation. METTLER TOLEDO provides assistance and guidance in end-user training, ongoing fulfillment of services, and warranty.